Rollos termoformado disipativos de caderas

Introducción principal

HIPS dissipative thermoforming rolls are specialized materials used in various industries for packaging and electronic component protection. Here are the key features and advantages of these rolls:

Característica

• Dissipative Properties:
  HIPS rolls are designed to be dissipative, meaning they can prevent the build-up of static electricity. This is crucial in packaging sensitive electronic components to prevent electrostatic discharge (ESD) damage.
• Material de poliestireno de alto impacto (caderas):
  Made from HIPS, these rolls combine the benefits of high impact resistance and durability with the dissipative properties required for specific applications.
• Thermoformability:
  These rolls are engineered to be easily thermoformed into various shapes and sizes, making them versatile for different packaging needs.
• Consistent Thickness:
  They maintain a consistent thickness throughout the roll, ensuring uniform performance during the thermoforming process.
• Surface Finish:
  The rolls have a smooth surface finish that is ideal for creating clean and precise forms, which is essential for high-quality packaging.

Advantage

• Protection Against ESD:
  The dissipative nature of HIPS rolls provides effective protection against electrostatic discharge, safeguarding sensitive electronic components during handling and transportation.
• Durability and Strength:
  The high impact resistance of HIPS ensures that the formed products are robust and can withstand mechanical stress, reducing the risk of damage during use.
• Versatilidad:
  These rolls can be used in a wide range of applications, from electronic component trays to protective covers, thanks to their excellent thermoformability.
• Rentable:
  HIPS is generally a cost-effective material, and the ability to thermoform it into complex shapes efficiently can lead to cost savings in the production process.
• Consistency and Reliability:
  The consistent thickness and quality of HIPS rolls ensure reliable performance, which is critical for maintaining high standards in manufacturing and packaging.
• Ease of Processing:
  The material is easy to process, which can streamline manufacturing operations and improve productivity.

Specifications of ESD dissipative HIPS sheet

Hoja de caderas que ofrecemos

HIPS dissipative thermoforming rolls production process

HIPS particles incorporate additives that provide dissipative properties. These can include antistatic agents or conductive fillers such as carbon black, conductive polymers or carbon nanotubes, mixed in precise proportions.

Extrusion mixing: The mixed materials are fed into the extruder, where they are melted and mixed thoroughly.

Cooling and Granulation: The molten mixture is then cooled and granulated to form a homogeneous compound. These pellets will be used in the sheet extrusion process.

Feeding: Feed the composite particles into the sheet extrusion line. The line consists of an extruder with a flat die designed to produce sheet of a specific thickness.

Melting and Homogenization: Inside the extruder, the pellets are melted again and homogenized to ensure even distribution of the dissipative additives.

Extrusion: Molten polymer is forced through a flat die to form a continuous sheet.

Calendering: The sheet passes through a series of calendering rollers that control its thickness and surface finish. These rollers can also impart surface texture if desired.

Cooling: Use cooling rollers to cool the sheet to allow it to solidify.

Slitting and trimming: Trim the cooled sheet to the desired width and clean the edges.

Winding: Use a winding machine to wind the sheet into a roll. Take care to ensure consistent tension to prevent deformation.

Quality Control: The roll is quality inspected to ensure it meets required specifications including thickness uniformity, surface quality and dissipative properties.

Application of HIPS dissipative thermoforming rolls

HIPS dissipative thermoforming rolls have a wide range of applications, including:

• Electronic product packaging and shipping: Conductive dissipative HIPS sheets can be used to make electronic component trays, packaging boxes and other materials used to ship electronic products. It can help prevent ESD from damaging sensitive electronic components.
• Industrial Applications: Conductive dissipative HIPS sheets can be used as conveyor belts, guide rails, and other industrial components where static buildup needs to be prevented.
• Medical device packaging: Conductive dissipative HIPS sheets can be used in the packaging of medical devices to prevent ESD damage.
• Food packaging: Conductive dissipative HIPS sheets can be used in food packaging to prevent fires or explosions caused by static electricity accumulation.
• Other Applications: Conductive dissipative HIPS sheets can also be used in other applications such as anti-static flooring, walls and clothing.

Cómo hacer que las hojas de caderas conductoras

Agregar rellenos conductores: El método más común es agregar rellenos conductores, como negro de carbono, fibra de carbono o polvo de metal, a la resina de las caderas. Estos rellenos aumentan la conductividad del material, lo que le permite realizar electricidad.

Use un recubrimiento conductor: Otro método es aplicar un recubrimiento conductor en la superficie de la hoja de caderas. Los recubrimientos se pueden hacer de tintas conductoras, pinturas o películas metálicas.

Utilice la modificación química: La resina de caderas también se puede modificar químicamente para hacerlo conductor. Esto generalmente implica agregar aditivos a la resina, como los peróxidos o los agentes de acoplamiento, que cambian la estructura química del material para que pueda conducir electricidad.

Pros y contras de cada método:

Por qué elegir ¿Pulixin?

Fundada en 2009, Pulixin Packaging Materials (Shanghai) Co., Ltd. es un fabricante líder de hojas de plástico de alta calidad, especializadas en materiales para mascotas, caderas y PP. Nuestra base de producción en Shanghai cubre más de 20,000 metros cuadrados y está equipado con 12 líneas de coextrusión avanzadas importadas de Europa y 2 líneas de recubrimiento, entregando una capacidad anual de 40,000 toneladas métricas.

Las hojas de pulixin se aplican ampliamente en Embalaje de alimentos, electrónica, cosméticos, juguetes, suministros médicos, hardware e industrias de impresión. Con un estricto control de calidad y estándares internacionales, hemos obtenido certificaciones que incluyen ISO, ROHS, SGS, FDA, FSSC, HACCP y GRS.

Hoy, Pulixin exporta a más de 55 países de América, Europa, África y el sudeste asiático, Sirviendo a los clientes globales con materiales confiables y soluciones profesionales para termoformado y envasado.

Nuestros mercados globales & Clientela

55+ Países

Clientes en más de 55 países en todo el mundo

2320+ Clientes

Mercado principal: el sudeste asiático, América del Norte, América del Sur, Medio Oriente, Europa

​​Excelencia de certificación

Caso

	País	Tailandia, Vietnam, Japón
	Materiales	PD, mascota
	Industria	componentes electrónicos
	Compañía	Sharp Corporation, Sharp Corporation

	País	China, América
	Materiales	PD, PET (recubrimiento fuera de línea, conductivo)
	Industria	pantallas de mobile electrónica
	Compañía	Apple Inc.

	País	Indonesia
	Materiales	Resistencia al impacto de las mascotas, RPET
	Industria	Juguetes (ventanas de caja)
	Compañía	Mattelinc., Nyse: comida

	País	China, Peter, Chile
	Materiales	Mascota, ps
	Industria	Fruta
	Compañía	Driscolls

	País	América, China
	Materiales	PS mascota
	Industria	Contenedor de cosmestics
	Compañía	Dior

	País	Vietnam, Australia, Newzealand, Thiland
	Materiales	Resistencia al impacto de las mascotas, RPET
	Industria	Envasado de carne
	Compañía	CP, GMF, JS

	País	Japón, Tailandia
	Materiales	recubrimiento fuera de línea PS
	Industria	Componente de PCB
	Compañía	Micron Technology Inc.

	País	Japón
	Materiales	PS antiestático
	Industria	electrónica
	Compañía	Sumitomo Electric Industries

	País	Japón, Malasia, China
	Materiales	PD, PET (recubrimiento fuera de línea, conductivo)
	Industria	pantallas electrónicas-móviles, shell móvil
	Compañía	Opuesto/ vivo

	País	Malasia, Vietnam
	Materiales	Ps, mascota (antiestático)
	Industria	cámara electrónica
	Compañía	Sony Corporation; Sony Corporation

	País	Francia, Japón, NZ, MX, VN, BD
	Materiales	PD, mascota
	Industria	Contenedor de yogurt
	Compañía	Guangming, Meiji, Goodmanfielder.etc.

	País	China, Malasia
	Materiales	PD
	Industria	Galletas
	Compañía	Danone

	País	Tailandia, India
	Materiales	MASCOTA
	Industria	Paquete de necesidades diarias
	Compañía	PAG&G Ariel

	País	Porcelana
	Materiales	PD
	Industria	palo de queso
	Compañía	Patio de leche

	País	Tailandia
	Materiales	MASCOTA
	Industria	Paquete de necesidades diarias, p. navaja
	Compañía	Gillette

	País	Malasia, Tailandia, Filipinas
	Materiales	MASCOTA
	Industria	Caja plegable
	Compañía	Dior, MMC

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