Rollos termoformado disipativos de caderas

Introducción principal

HIPS dissipative thermoforming rolls are specialized materials used in various industries for packaging and electronic component protection. Here are the key features and advantages of these rolls:

Característica

• Dissipative Properties:
  HIPS rolls are designed to be dissipative, meaning they can prevent the build-up of static electricity. This is crucial in packaging sensitive electronic components to prevent electrostatic discharge (ESD) damage.
• Material de poliestireno de alto impacto (caderas):
  Made from HIPS, these rolls combine the benefits of high impact resistance and durability with the dissipative properties required for specific applications.
• Thermoformability:
  These rolls are engineered to be easily thermoformed into various shapes and sizes, making them versatile for different packaging needs.
• Consistent Thickness:
  They maintain a consistent thickness throughout the roll, ensuring uniform performance during the thermoforming process.
• Surface Finish:
  The rolls have a smooth surface finish that is ideal for creating clean and precise forms, which is essential for high-quality packaging.

Advantage

• Protection Against ESD:
  The dissipative nature of HIPS rolls provides effective protection against electrostatic discharge, safeguarding sensitive electronic components during handling and transportation.
• Durability and Strength:
  The high impact resistance of HIPS ensures that the formed products are robust and can withstand mechanical stress, reducing the risk of damage during use.
• Versatilidad:
  These rolls can be used in a wide range of applications, from electronic component trays to protective covers, thanks to their excellent thermoformability.
• Rentable:
  HIPS is generally a cost-effective material, and the ability to thermoform it into complex shapes efficiently can lead to cost savings in the production process.
• Consistency and Reliability:
  The consistent thickness and quality of HIPS rolls ensure reliable performance, which is critical for maintaining high standards in manufacturing and packaging.
• Ease of Processing:
  The material is easy to process, which can streamline manufacturing operations and improve productivity.

Specifications of ESD dissipative HIPS sheet

Nombre del producto	ESD dissipative HIPS roll
Material	Material de formación al vacío HIPS, 100% materia prima
Color	Transparente, negro, verde o cualquier color personalizado
Tolerancia al grosor	Según GB (más alto que GB)
Solicitud	Embalaje de aspiración, impresión, flexión, caja plegable, tarjetas, etc.
Ancho	300 ~ 1400 mm o personalizado
Espesor	0.15 ~ 3 mm o personalizado
Tratamiento especial	Metalizado, Anti-UV, Impermeable, Antiestático, Antivaho, Esmerilado, Frío Resistencia, Resistencia al calor, Doble cara Mate, Conductivo.
Características	1.Alta resistencia a la temperatura, no fácilmente derretida 2.Fácil de despegar y sin residuos requisito 3.Imprimible, buen efecto de entrada 4. Utilizado en la industria alimentaria y farmacéutica 5. Espesor uniforme, superficie lisa/hermosas ondas de arena 6.No granos, control de contaminación y buen rendimiento de procesamiento
Tiempo de muestra	1-3 días
Métodos de entrega	Envío oceánico, transporte aéreo, expreso, transporte terrestre
Término de pago	Tarjeta de crédito, T/T, L/C, Western Union, PayPal
Tiempo de entrega de producción en masa	3-15 días dependen de la cantidad de pedido
Certificado	ROHS, MSDS, TDS, SGS, ISO9001
Diámetro del núcleo	3 pulgadas o 6 pulgadas dependen de los requisitos del cliente
Embalaje	Embalaje en rollos y palés de plástico, pp tejidos con película de PE y correas sobre palé por cada rollo

Hoja de caderas que ofrecemos

Especificación	Color	Ancho (mm)	Grosor (mm)	Densidad (g/cm³)	Resistencia	Temperatura máxima	Temperatura más baja	tasa de sombreado
Hoja HIPS normal	Cualquier color personalizado	300 - 900	0.3~1.8	> 1.05	-	-	-	-
Hoja conductora negra HIPS	Cualquier color personalizado	300 - 900	0.3~1.8	> 1.05	10^4o ~ 10^6th	-	-	-
Hoja de caderas antiestática	Cualquier color personalizado	300 - 900	0.3~1.8	> 1.05	10^9o ~ 10^11o	-	-	-
Hoja HIPS conductora recubierta	Cualquier color personalizado	300 - 900	0.3~1.5	> 1.05	10^4o ~ 10^6th	-	-	-
Hoja HIPS HTR y LTR	Cualquier color personalizado	300 - 900	0.3~2.0	> 1.05	-	80 ℃	-20℃	-
Rollo HIPS con bloqueo de luz	Cualquier color personalizado	650 – 900	0.24～2.0	> 1.05	-	-	-	99,9%

HIPS dissipative thermoforming rolls production process

HIPS particles incorporate additives that provide dissipative properties. These can include antistatic agents or conductive fillers such as carbon black, conductive polymers or carbon nanotubes, mixed in precise proportions.

Extrusion mixing: The mixed materials are fed into the extruder, where they are melted and mixed thoroughly.

Cooling and Granulation: The molten mixture is then cooled and granulated to form a homogeneous compound. These pellets will be used in the sheet extrusion process.

Feeding: Feed the composite particles into the sheet extrusion line. The line consists of an extruder with a flat die designed to produce sheet of a specific thickness.

Melting and Homogenization: Inside the extruder, the pellets are melted again and homogenized to ensure even distribution of the dissipative additives.

Extrusion: Molten polymer is forced through a flat die to form a continuous sheet.

Calendering: The sheet passes through a series of calendering rollers that control its thickness and surface finish. These rollers can also impart surface texture if desired.

Cooling: Use cooling rollers to cool the sheet to allow it to solidify.

Slitting and trimming: Trim the cooled sheet to the desired width and clean the edges.

Winding: Use a winding machine to wind the sheet into a roll. Take care to ensure consistent tension to prevent deformation.

Quality Control: The roll is quality inspected to ensure it meets required specifications including thickness uniformity, surface quality and dissipative properties.

Application of HIPS dissipative thermoforming rolls

HIPS dissipative thermoforming rolls have a wide range of applications, including:

• Electronic product packaging and shipping: Conductive dissipative HIPS sheets can be used to make electronic component trays, packaging boxes and other materials used to ship electronic products. It can help prevent ESD from damaging sensitive electronic components.
• Industrial Applications: Conductive dissipative HIPS sheets can be used as conveyor belts, guide rails, and other industrial components where static buildup needs to be prevented.
• Medical device packaging: Conductive dissipative HIPS sheets can be used in the packaging of medical devices to prevent ESD damage.
• Food packaging: Conductive dissipative HIPS sheets can be used in food packaging to prevent fires or explosions caused by static electricity accumulation.
• Other Applications: Conductive dissipative HIPS sheets can also be used in other applications such as anti-static flooring, walls and clothing.

Cómo hacer que las hojas de caderas conductoras

Agregar rellenos conductores: El método más común es agregar rellenos conductores, como negro de carbono, fibra de carbono o polvo de metal, a la resina de las caderas. Estos rellenos aumentan la conductividad del material, lo que le permite realizar electricidad.

Use un recubrimiento conductor: Otro método es aplicar un recubrimiento conductor en la superficie de la hoja de caderas. Los recubrimientos se pueden hacer de tintas conductoras, pinturas o películas metálicas.

Utilice la modificación química: La resina de caderas también se puede modificar químicamente para hacerlo conductor. Esto generalmente implica agregar aditivos a la resina, como los peróxidos o los agentes de acoplamiento, que cambian la estructura química del material para que pueda conducir electricidad.

Pros y contras de cada método:

Método	Ventajas	Desventajas
Agregar rellenos conductores	Bajo costo y fácil de procesar	Puede reducir las propiedades mecánicas del material
Utilice el recubrimiento conductor	Puede mantener las características originales del material	El recubrimiento puede desgastarse o pelar
Utilizar modificación química	Se puede lograr una alta conductividad eléctrica	Proceso complejo y alto costo

Aviso de compra

Camino de embalaje	Empaquetado en rollo o hoja plana, 50-150 kg/rollo o de acuerdo con solicitudes específicas de los clientes.
Material de embalaje	Película interna de PE+ bolsas de plástico tejidas exteriores como estándar, paletizadas para un refuerzo adicional si es necesario.
Marcas de envío	Empaque neutral con marcas impresas.
El tiempo de entrega	7 ~ 15 días desde la recepción de PO y pago inicial.
Transporte	Mar (FCL & Lcl) o flete aéreo.
Tamaño especial	Brindamos servicios de corte para tamaños especiales.
Pago aceptado	D/A, D/P, T/T, L/C, Westunion, etc.