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Is PP Plastic Sheet the Best Material for Thermoforming Disposable Lunch Boxes?

What Is PP Plastic Sheet for Thermoforming?

Polypropylene (PP) plastic sheet is a lightweight, food-grade thermoplastic material widely used in thermoforming disposable lunch boxes, takeaway containers, and microwave-safe trays. With excellent heat resistance, impact strength, and chemical stability, PP is considered one of the most reliable materials for hot food packaging applications.

At PULIXIN, we produce high-quality PP plastic sheets in roll or cut sheet form that are ideal for high-speed thermoforming machines. Available in customized thicknesses, colors (white, transparent, or black), and with optional additives (anti-fog, anti-static, high clarity), our PP sheet rolls are suitable for both automatic and manual forming processes.

Why Choose PP Sheet for Lunch Box Thermoforming?

PP sheet offers several unique properties that make it ideal for disposable food containers:

  • High Heat Resistance (up to 120°C) – Microwave and hot-fill safe
  • Food Contact Approved – BPA-free, non-toxic, odorless
  • Flexible & Crack-Resistant – Maintains shape during forming and use
  • Recyclable & Eco-Friendly – Conforms to sustainable packaging trends
  • Cost-Effective for Mass Production – Low material weight, excellent yield
  • Customizable Appearance – Suitable for printing, embossing, and labeling

Applications of Thermoformed PP Sheets

  • Disposable bento lunch boxes
  • Microwaveable food trays
  • Airline catering containers
  • Takeaway and delivery clamshells
  • 2-compartment or 3-compartment food trays
  • Sealable trays for MAP (Modified Atmosphere Packaging) systems

Technical Specifications

PropertyTypical ValueUnit
MaterialPolypropylene (PP)
ColorWhite / Transparent / Custom
Thickness Range0.2 – 2.0mm
Sheet Width300 – 900mm
Density~0.90g/cm³
Heat Resistance (Softening Point)~120°C
Tensile Strength≥ 30MPa
Elongation at Break≥ 200%
Food Contact ComplianceFDA, EU 10/2011
Surface OptionsMatte / Glossy / Anti-fog

Custom thickness, color, and sheet format available on request.

Frequently Asked Questions (FAQ)

Q1: Can PP plastic sheets be used for hot food?
A: Yes. PP has excellent heat resistance and can withstand temperatures up to 120°C, making it suitable for microwave and hot-fill applications.

Q2: Is PP sheet safe for food contact?
A: Absolutely. Our PP sheets are BPA-free and meet international food safety standards such as FDA and EU 10/2011.

Q3: What is the minimum order quantity (MOQ)?
A: Our standard MOQ is 3 tons per specification, but we also accept trial orders and offer flexible packaging options for new customers.

Q4: What types of thermoforming machines are compatible?
A: Our PP sheets are compatible with all standard vacuum forming, pressure forming, and plug-assisted thermoforming machines.

Q5: Do you provide printing or branding options?
A: Yes. We offer custom coloring, embossing, and logo printing to match your brand identity or end-use requirements.

Why Choose Us as Your PP Sheet Supplier?

🏭 In-House Extrusion Facilities
We control the full production process, from raw material selection to final quality inspection, ensuring product consistency.

🌍 Export Experience
Our PP sheet rolls are exported to over 30 countries, serving clients in food packaging, catering, and FMCG sectors.

🧪 Technical Support & Customization
Our experienced R&D team can formulate sheets with specific additives like anti-fog, UV-resistant, or high-impact modifiers to suit your exact needs.

⏱ Fast Lead Time
Standard production lead time is 7–10 working days, with urgent orders accepted.

💰 Competitive Pricing
Direct factory prices, flexible MOQ, and efficient logistics to reduce your total cost of ownership.

📦 Eco-Friendly Packaging
We offer recyclable packaging solutions and are committed to sustainable manufacturing practices.

Get in Touch for Samples or Quotation

Looking for a reliable supplier of PP plastic sheet for thermoforming lunch boxes?
Let us help you customize the perfect solution for your production line and packaging goals.

Contact our sales team today for a free sample, datasheet, or factory quotation.